Simplify3D - grinding or stripped filament

Grinding Filament

Most 3D printers use a small drive gear that grabs the filament and sandwiches it against another bearing. The drive gear has sharp teeth that allow it to bite into the filament and push it forward or backward, depending on which direction the drive gear spins. If the filament is unable to move, yet the drive gear keeps spinning, it can grind away enough plastic from the filament so that there is nothing left for the gear teeth to grab on to. Many people refer to this situation as the filament being “stripped,” because too much plastic has been stripped away for the extruder to function correctly. If this is happening on your printer, you will typically see lots of small plastic shavings from the plastic that has been ground away. You may also notice that the extruder motor is spinning, but the filament is not being pulled into the extruder body. We will explain the easiest way to resolve this issue below.

Common Solutions

Aggressive Retraction Settings

One of the first things you will want to check are the retraction settings for your extruder. If the retraction speed is too fast, or you are trying to retract far too much filament, it may put excessive stress on your extruder and the filament will struggle to keep up. As an easy test, you can try reducing your retraction speed by 50% to see if the problem goes away. If so, you know that your retraction settings may be part of the problem.

Increase the extruder temperature

If you continue to encounter filament grinding, try to increase the extruder temperature by 5-10 degrees so that the plastic flows easier. You can do this by clicking “Edit Process Settings” and selecting the Temperature tab. Select your extruder from the list on the left and then double-click on the temperature setpoint you wish to change. Plastic will always flow easier at a higher temperature, so this can be a very helpful setting to adjust.

Printing too fast

If you continue to encounter filament grinding, even after increasing the temperature, then the next thing you should do is decrease the printing speed. By doing this, the extruder motor will not need to spin as fast, since the filament is extruded over a longer period of time. The slower rotation of the extruder motor can help avoid grinding issues. You can adjust this setting by clicking “Edit Process Settings” and selecting the Speeds tab. Adjust the “Default Printing Speed,” which controls the speed of any movements where the extruder is actively extruding plastic. For example, if you were previously printing at 3600 mm/min (60 mm/s), try decreasing that value by 50% to see if the filament grinding goes away.

Check for a nozzle clog

If you are still encountering filament grinding after increasing the temperature and slowing down the print speed, then it’s likely your nozzle is partially clogged. Please read the Clogged Extruder section for instructions on how to troubleshoot this issue.

Related Topics

Not Extruding at Start of Print

Printer does not extrude plastic at the beginning of the print

Not Sticking to the Bed

The first layer does not stick to the bed and the print quickly fails

Under-Extrusion

Printer does not extrude enough plastic, gaps between perimeters and infill

Over-Extrusion

Printer extrudes too much plastic, prints looks very messy

Gaps in Top Layers

Holes or gaps in the top layers of the print

Stringing or Oozing

Lots of strings and hairs left behind when moving between different sections of the print

Overheating

Small features become overheated and deformed

Layer Shifting

Layers are misaligned and shift relative to one another

Layer Separation and Splitting

Layers are separating and splitting apart while printing

Clogged Extruder

Extruder is clogged or jammed and will no longer extrude plastic from the nozzle tip